Structure and arrangement of perforated plates for uniform flow distribution in an electrostatic precipitator

A wide-angle diffuser installed at the entrance of an electrostatic precipitator (ESP) causes a non-uniform flow distribution due to the boundary layer separation. Because a non-uniform flow pattern decreases the particulate matter control efficiency of an ESP, it is important to maintain a uniform flow distribution. The objective of this study is therefore to understand flow distribution with the conditions of perforated plates placed in the diffuser and then to design an ESP to obtain uniform flow. Discharge coefficients were determined varying the porosity, thickness, and number of holes of the perforated plate inside the lab-scale duct system. The test results suggest that the perforated plate with a porosity of 50%, a thickness of 5 mm, and 0.104 hole/m² perforated plate is most acceptable. This perforated plate was placed in the diffuser of the lab-scale ESP system. Velocity profiles in the body of the ESP were obtained depending on the number and arrangement of perforated plates in the diffuser. One perforated plate placed in the diffuser did not improve the flow distribution. Although more uniform flow distribution was found with two perforated plates, stalled flow regions still existed at the top and bottom of the ESP body. When three perforated plates were placed in the diffuser, the 2nd and 3rd perforated plates were important to obtain uniform flow distribution. When the 2nd and 3rd perforated plates were placed at the inlet side and outlet of the diffuser, respectively, the most uniform flow distribution was obtained in the body of the ESP.Implications: In order to determine the optimal perforated plate for Electrostatic Precipitator (ESP), we investigated the discharge coefficient depending on the structure of the perforated plate in a square duct. We measured the velocity distribution in a laboratory ESP with perforated plates and found the effect of the number and arrangement of perforated plates on the flow distribution in the collection region. Based on the test results, we found the configuration of perforated plates for uniform flow distribution in the body of the ESP.