Highly Stretchable Fiber-Based Potentiometric Ion Sensors for Multichannel Real-Time Analysis of Human Sweat

Wearable potentiometric ion sensors are attracting attention for real-time ion monitoring in biological fluids. One of the key challenges lies in keeping the analytical performances under a stretchable state. Herein, we report a highly stretchable fiber-based ion-selective electrode (ISE) prepared by coating an ion-selective membrane (ISM) on a stretchable gold fiber electrode. The fiber ISE ensures high stretchability up to 200% strain with only 2.1% increase in resistance of the fiber electrode. Owing to a strong attachment between the ISM and gold fiber electrode substrate, the ISE discloses favorable stability and potential repeatability. The Nernst slope of the ion response fluctuates from 59.2 to 57.4 mV/dec between 0 and 200% strain. Minor fluctuation of the intercept (E⁰) (±4.97 mV) also results. The ISE can endure 1000 cycles at the maximum stretch. Sodium, chloride, and pH fiber sensors were fabricated and integrated into a hairband for real-time analysis of human sweat. The result displays a high accuracy compared with ex situ analysis. The integrated sensors were calibrated before and just after on-body measurements, and they offer reliable results for sweat analysis.