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Design, Fabrication, and Testing of a Novel Surgical Handwashing Machine
Shahryar Amiraslani1, Goldis Darbemamieh1,2, Faramarz Karimian3
1Department of Biomedical Engineering, Central Tehran Branch, 201585Islamic Azad University, Tehran, Iran.
Abstract:
Background. Surgical hand scrub is strongly recommended as an essential measure to reduce surgical site infections (SSIs). SSI results in morbidity and additional cost. Micropunctures may occur on surgical gloves during operation, thus hand scrub cannot be omitted in any condition. Generally speaking, the adequacy of hand scrub is decided by the surgeon. Only occasionally, surveillance of hygienic status of hands is performed after scrub. Therefore, the potential exists that suboptimal handwash leads to SSIs. There are standards for preoperative handwash, but all of them are operator dependent, and continuous surveillance is actually impossible. One solution is to omit the role of surgeon in handwashing. This can be achieved by designing a standard procedure, performed mechanically by a machine, considering the detailed requirements of hygienic surgical hand scrub. The goal of this study was to develop a procedure that works on the design, fabrication, and trial of a new handwashing machine, for surgical hand scrub. Methods. A machine with a reciprocal spraying mechanism was designed that covers from the fingertips up to the elbow. Various combinations of staged irrigations with antiseptic solutions and water were to be programmed and implemented. Clinical experiments were performed several times with different handwashing programs, and swabs were taken from the skin surface and creases. Results. There was no microbial growth after 72 hours with any handwashing program. Conclusion. The preliminary experiments with this new handwashing machine show promising results for its application in surgical hand scrub.
Insights
A novel automated surgical hand scrub machine effectively eliminates microbes, demonstrating promising results for reducing surgical site infections (SSIs) and enhancing patient safety in operating rooms.
Area of Science:
- Surgical hygiene
- Infection control
- Medical device development
Background:
- Surgical hand scrub is critical for preventing surgical site infections (SSIs), a significant cause of morbidity and cost.
- Current handwashing protocols are operator-dependent, leading to potential inconsistencies and suboptimal hygiene.
- Glove micropunctures necessitate consistent and thorough pre-operative hand hygiene.
Purpose of the Study:
- To design, fabricate, and test a novel automated machine for surgical hand scrubbing.
- To develop a standardized, machine-performed procedure for surgical hand hygiene.
- To assess the efficacy of the automated system in achieving microbial reduction.
Main Methods:
- Development of a machine with a reciprocal spraying mechanism covering the entire arm up to the elbow.
- Programming and implementation of various irrigation sequences using antiseptic solutions and water.
- Clinical trials involving multiple handwashing programs and microbial sampling from skin surfaces and creases.
Main Results:
- No microbial growth was detected on skin swabs after 72 hours across all tested handwashing programs.
- The automated system demonstrated consistent and effective microbial reduction.
- Preliminary data indicates the machine's capability to meet hygienic standards.
Conclusions:
- The developed handwashing machine shows significant potential for improving surgical hand hygiene.
- Automated surgical hand scrubbing offers a standardized and reliable alternative to manual methods.
- This technology could play a key role in reducing SSIs and improving patient outcomes.
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