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Image-Based Artificial Intelligence Methods for Product Control of Tablet Coating Quality.

Cosima Hirschberg1, Magnus Edinger2, Else Holmfred3

  • 1BASF A/S, Malmparken 5, 2750 Ballerup, Denmark.

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Summary

Image analysis effectively classifies coated tablet quality in pharmaceutical manufacturing. Support vector machines (SVM) offered superior performance over convolutional neural networks (CNN) and partial least squares (PLS) regression.

Keywords:
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Area of Science:

  • Pharmaceutical Manufacturing
  • Image Analysis
  • Quality Control

Background:

  • Pharmaceutical production relies heavily on visual inspection and experience for process control.
  • Objective quality assessment of coated tablets is crucial for ensuring product efficacy and safety.

Purpose of the Study:

  • To investigate the efficacy of image analysis techniques for classifying the quality of coated tablets.
  • To compare the performance of different classification algorithms in this application.

Main Methods:

  • Coated tablets with varying coating levels were imaged using a conventional office scanner.
  • Image segmentation was employed to extract numerical data from individual tablet images.
  • Four classification techniques were applied: Support Vector Machine (SVM), Convolutional Neural Network (CNN), Partial Least Squares (PLS) regression, and a numerical threshold model.

Main Results:

  • The Support Vector Machine (SVM) demonstrated superior performance in terms of computational time and classification accuracy compared to the Convolutional Neural Network (CNN).
  • Partial Least Squares (PLS) regression was the fastest method but yielded lower classification accuracy.
  • A numerical threshold classification model achieved accuracy comparable to the SVM approach.

Conclusions:

  • Image analysis provides a viable and objective method for classifying coated tablet quality.
  • Multiple classification techniques, including SVM and numerical threshold models, are effective for this purpose, offering flexibility in implementation based on specific needs.