High voltage DC power supply with power factor correction based on LLC resonant converter

This paper presents analysis, design and experimentation of a high voltage DC power supply (HVDCPS) with power factor correction based on LLC resonant converter. For power factor correction improvement, the proposed topology has an input rectifier with two filter capacitors, two inductors with a bus capacitor (Cbus) and a resonant tank. To prevent the reverse current flow towards the source diodes (D9 & D10) are employed. A couple of power switches are inserted in a single leg that makes a half-bridge network. To form an LLC resonance circuit, a capacitor and two inductors are connected to the primary winding of the high voltage transformer (HVT). To rectify the high frequency and high voltage, a full-bridge rectifier is inserted to secondary side of high voltage transformer (HVT). The secondary diodes always get on and off under zero current switching (ZCS) due to discontinuous conduction mode of proposed topology. It is found that due to power factor correction, less cost, lower losses and smaller size, the proposed topology achieves several major improvements over the conventional high voltage power supply. To obtain zero voltage switching (ZVS) the converter operate in a narrow frequency range. The output voltage can be varied or regulate through pulse width modulation of power switches. Due to ZVS and ZCS, the proposed topology has minimum switching losses and therefore higher efficiency. To verify the feasibility of the proposed topology a prototype is being implemented and verified by simulation & experimental results for 1.5KV prototype of the proposed topology. The results make sure the achievement, good efficiency and successful operation of the proposed topology.