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Updated: Dec 8, 2025

3D Printing and In Situ Surface Modification via Type I Photoinitiated Reversible Addition-Fragmentation Chain Transfer Polymerization
Published on: February 18, 2022
Introducing Bioinspired Initiator into Resins for In Situ Repairing of 3D-Printed Metallic Structures
Dongxing Zhang1, Junfeng Xiao1, Yang Bai1
1Department of Mechanical and Materials Engineering, Faculty of Engineering, Western University, London, Ontario, Canada N6A 3K7.
Abstract:
Delicate metal parts with superior electrical, mechanical, and thermal properties have attracted a lot of interest, but it is yet challenging to fabricate. Herein, a strategy of making complex metallic structures is developed in this research through integrating a bioinspired catechol-based initiator, dopamine, as an example, into the three-dimensional (3D) printing process followed by the assistance of surface modification. The wealthy catechol groups growing on the polymer enable the metal coating with a high adhesion stability. A series of complex metallic structures were fabricated, such as Ni-Co, Cu, and Ni Eiffel towers, Ag micro-stretching-dominated architecture, and Au auxetic structure. The introduced metal coating enables the 3D-printed objects with multiple classes of functionalities, such as magnetism or high conductivity. In particular, this method allows in situ repairing of the damaged metallic structures, which not only prolongs the lifespan of products but also solves the long-lasting challenge of repairing 3D printing parts. The detailed fabrication and repairing processes of functional metallic parts are presented and discussed. The proposed strategy has great potential in practical applications related to electronics, energy storage, healthcare, and so on.

