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Combinatorial engineering for improved menaquinone-4 biosynthesis in Bacillus subtilis.

Panhong Yuan1, Shixiu Cui1, Yanfeng Liu1

  • 1Key Laboratory of Carbohydrate Chemistry and Biotechnology, Ministry of Education, Jiangnan University, Wuxi, 214122, China; Key Laboratory of Industrial Biotechnology, Ministry of Education, Jiangnan University, Wuxi, 214122, China.

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Researchers enhanced menaquinone-4 (MK-4) production in Bacillus subtilis by engineering its metabolic pathways. This improved microbial fermentation yields significantly higher levels of vitamin K2 for potential industrial applications.

Keywords:
Bacillus subtilisMenaquinone pathwayMenaquinone-4Metabolic engineering

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Area of Science:

  • Biotechnology
  • Metabolic Engineering
  • Microbial Fermentation

Background:

  • Menaquinone-4 (MK-4), a vital form of vitamin K2, is crucial for cardiovascular and bone health.
  • Current organic synthesis of MK-4 is challenging, making microbial fermentation the primary production method.
  • Bacillus subtilis 168 is a well-established industrial strain for nutraceutical production.

Purpose of the Study:

  • To significantly improve the synthesis efficiency of MK-4 through combinatorial pathway engineering in Bacillus subtilis 168.
  • To optimize MK-4 production by targeting key metabolic modules involved in its biosynthesis.

Main Methods:

  • Combinatorial pathway engineering of four modules: MK-4 biosynthesis, methylerythritol phosphate (MEP), mevalonate-dependent (MVA) isoprenoid, and menaquinone pathways.
  • Gene overexpression (menA, menG, crtE, dxs, dxr, ispD-ispF, mvaK1, mvaK2, mvaD, mvaS, mvaA) and gene knockout (hepT) using strong constitutive promoter P43.
  • Fermentation optimization in shake flasks and a 3-L fed-batch bioreactor.

Main Results:

  • Overexpression of MK-4 biosynthesis genes yielded 8.1 mg/L MK-4.
  • Knockout of hepT increased MK-4 titer to 31.53 mg/L.
  • Simultaneous optimization of MEP, MVA, and menaquinone pathways led to a final yield of 145 mg/L MK-4 in a bioreactor.

Conclusions:

  • Combinatorial pathway engineering in Bacillus subtilis significantly enhances MK-4 production efficiency.
  • The engineered B. subtilis strain shows potential for cost-effective industrial-scale production of MK-4.
  • This study provides a robust platform for optimizing vitamin K2 production via microbial fermentation.