Electrocautery Induced Damage of Total Knee Implants

Kirsten C Miller1, Brian R Morrow2, Jameson H Sorrels1

  • 1Department of Orthopaedic Surgery and Biomedical Engineering, University of Tennessee Health Science Center, Memphis, Tennessee.

Abstract

Insights

Electrosurgery can damage total knee arthroplasty implants, especially bearing surfaces like Oxinium. Many surgeons are unaware of this risk, highlighting a need for increased awareness regarding electrocautery use with implants.

Area of Science:

  • Orthopedic Surgery
  • Biomaterials Science
  • Surgical Technology

Background:

  • Pitting damage on total knee arthroplasty (TKA) implants has been linked to electrocautery use.
  • The susceptibility of different TKA bearing surfaces to electrocautery-induced damage is not well understood.
  • Surgeon awareness regarding electrocautery risks to implants is uncertain.

Purpose of the Study:

  • To assess the susceptibility of various TKA bearing surfaces to electrocautery damage.
  • To evaluate surgeon awareness of electrocautery-induced implant damage.
  • To compare damage from monopolar and bipolar electrocautery on different implant materials.

Main Methods:

  • A survey of Hip and Knee Society members assessed electrocautery use post-implantation.
  • Cobalt chromium, Oxinium, and zirconium nitride TKA surfaces were damaged using monopolar and bipolar electrocautery at varying energy levels.
  • Surface analysis included scanning electron microscopy, energy-dispersive spectroscopy, and profilometry (measuring Ra, Rz, Rk, Rsk).

Main Results:

  • Bipolar electrocautery caused greater increases in roughness (Rz, Ra) than monopolar across all bearing surfaces.
  • Oxinium exhibited the most significant increase in roughness parameters after damage.
  • Survey data revealed a substantial percentage of surgeons use electrocautery post-implantation without awareness of potential damage; backscatter SEM confirmed significant changes with bipolar damage.

Conclusions:

  • Electrocautery can cause significant surface alterations to TKA bearing surfaces.
  • The clinical implications of this surface damage require further investigation.
  • A notable portion of arthroplasty specialists are unaware of electrocautery's potential to damage implants.

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