Novel bio-inspired three-dimensional nanocomposites based on montmorillonite and chitosan

In this study, inspired by nacre-like structural natural shells, novel three-dimensional (3D) nanocomposites based on natural nanoplatelets of montmorillonite (MMT) and polysaccharide of chitosan (CS) were prepared with solution intercalation and self-assembly process. The CS-intercalated-MMT nanoplatelets units acted as "bricks" and CS molecules acted as "mortar", arranging in fairly well-ordered layered structure. With addition of glutaraldehyde (GA) and Pd²⁺ cations, synergistic toughening and strengthening effects of covalent and ionic bonds could be achieved. The best mechanical properties of the prepared 3D nanocomposites were observed as 5.6 KJ/m² (impact strength), 3.3 GPa (flexural modulus), and 65.8 MPa (flexural strength), respectively, which showed higher toughness but lower flexural properties than natural pearl mussel shells. Nevertheless, both the impact and flexural properties of the prepared 3D nanocomposite were much higher than the other natural shell, i.e. green grab shell. Besides conventional methods characterizations, the nacre-like structure of the artificial 3D nanocomposite was further evidenced with positron annihilation lifetime spectroscopy characterizations. This work might facilitate a versatile platform for developing green 3D bionanocomposites with fairly good mechanical properties.