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3D printed solution flow type microdroplet cell for simultaneous area selective anodizing.

Muhammad Bilal1, Masatoshi Sakairi2

  • 1Graduate School of Engineering, Hokkaido University, Kita-13, Nishi-8, Kita-ku, Sapporo, Hokkaido 060-8628, Japan.

Journal of Advanced Research
|November 2, 2020
PubMed
Summary
This summary is machine-generated.

This study introduces a 3D printed solution-flow microdroplet cell (Sf-MDC) for localized anodizing of aluminum surfaces. The Sf-MDC enables simultaneous fabrication of porous alumina patterns with tunable properties for advanced applications.

Keywords:
3D-printingLayered structureMicrodroplet cellPorous alumina linesSimultaneous anodizing

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Area of Science:

  • Materials Science
  • Electrochemistry
  • Additive Manufacturing

Background:

  • 3D printing enables custom electrochemical patterning.
  • Localized electrochemical patterning is crucial for advanced material fabrication.

Purpose of the Study:

  • To propose and evaluate a 3D printed solution-flow microdroplet cell (Sf-MDC) for localized anodizing.
  • To investigate the effect of printing orientation on Sf-MDC fabrication parameters.
  • To explore the fabrication of adjustable porous alumina patterns using Sf-MDC.

Main Methods:

  • Optimized fabrication of Sf-MDC using a high-resolution 3D printer.
  • Electropolishing of aluminum specimens.
  • Anodizing using the Sf-MDC with a tailored oxalic acid solution.
  • Varying Pt wire length within capillaries to control porous alumina structure.

Main Results:

  • Successful formation of two uniform porous alumina lines on Al surface.
  • Consistent pore geometry and arrangement in both anodized regions.
  • Fabrication of layered porous alumina structures with 2.7 mm layer thickness.
  • Simultaneous creation of porous alumina lines with varied structures and oxide thicknesses.

Conclusions:

  • Sf-MDC facilitates rapid, simultaneous fabrication of porous alumina filters.
  • The technology is suitable for diverse patterning applications requiring tunable porous structures.