Solvent Vapor Strengthened Polyimide Nanofiber-Based Aerogels with High Resilience and Controllable Porous Structure

Owing to the hierarchically three-dimensional (3D) network, ultralow density, and high porosity, nanofiber-based aerogels (NFAs) have drawn great attention recently. However, precise control of the porous structure and mechanical properties of NFAs, which have been proved to be extremely essential to the applications, still remains a major challenge. Herein, electrospun polyimide (PI) nanofibers were utilized as building blocks to construct NFAs through the solid-templating technique. The porous structure of PI nanofiber-based aerogels (PI-NFAs) could be adjusted by changing the processing parameters. By further welding the adjacent nanofibers at the contact sites with solvent vapor, high-resilience PI-NFAs were successfully prepared with comparable or higher recoverable, under compression, folding and torsion relative to other NFAs. The welded PI-NFAs showed ultralow density (minimum of 0.96 mg/cm³), high porosity (maximum of 99.93%), and tunable hierarchical structure. Therefore, this study brought a new perspective on the simple preparation of high-resilience nanofiber-based aerogels with tunable porous structures.