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Updated: Nov 29, 2025

Challenges in Rheological Characterization of Highly Concentrated Suspensions — A Case Study for Screen-printing Silver Pastes
Published on: April 10, 2017
Particle flow rate in silos under rotational shear
D Hernández-Delfin1, T Pongó1, K To2
1Departamento de Física y Matemática Aplicada, Universidad de Navarra, P.O. Box 31080, Navarra, Spain.
This study numerically reproduces granular flow in a rotating silo. For small outlets, flow rate increases with rotation; for larger ones, it shows nonmonotonic behavior due to density changes.
Area of Science:
- Physics
- Granular Mechanics
- Fluid Dynamics
Background:
- Granular flow in silos is crucial for industrial processes.
- Previous experiments showed complex flow rate behaviors with rotating silo bases.
- Understanding these behaviors requires detailed numerical analysis.
Purpose of the Study:
- To numerically reproduce and analyze granular flow in a rotating cylindrical silo.
- To investigate the relationship between rotational frequency and mass flow rate for different outlet sizes.
- To elucidate the underlying physical mechanisms driving the observed flow patterns.
Main Methods:
- Numerical simulation of granular flow using a coarse-graining technique.
- Calculation of macroscopic fields: density, momentum, and stress tensor.
- Decomposition of mass flux into velocity and density components.
- Analysis of kinetic stress distribution and system dilatancy.
Main Results:
- Numerical results match experimental findings on mass flow rate (Q) versus rotational frequency (f).
- Small outlet diameters show monotonic Q increase with f; larger diameters show nonmonotonic behavior.
- Flow pattern transitions from funnel flow to mass flow correlate with discharge changes.
- Nonmonotonic momentum behavior is attributed to density variations, not velocity changes.
- Increasing rotational shear enhances kinetic pressure and dilatancy for small orifices, increasing flow rate.
- Nonmonotonic kinetic pressure changes for large orifices explain the nonmonotonic flow rate.
Conclusions:
- The study confirms the complex interplay between rotational shear, density, and granular flow rate.
- Numerical simulations provide a detailed understanding of flow pattern transitions and their impact on discharge.
- Kinetic stress and dilatancy play key roles in modulating granular flow behavior in rotating silos.
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