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Bioprocess intensification: Cases that (don't) work.

Luuk A M van der Wielen1, Solange I Mussatto2, Jan van Breugel3

  • 1Bernal Institute, University of Limerick, Ireland; Department of Biotechnology, Delft University of Technology, the Netherlands.

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Summary

Developing affordable, low-carbon biobased manufacturing requires careful cost and emission analysis. Minimizing operational expenditures (OPEX) is crucial for sustainable bio-economic development, outweighing capital cost reduction strategies.

Keywords:
Bioprocess intensificationIntegrated biobased manufacturingTechno-Economic assessmentThermodynamic analysis

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Area of Science:

  • Biotechnology and Biobased Manufacturing
  • Sustainable Chemical Engineering
  • Green Chemistry

Background:

  • Affordable and low-carbon biobased manufacturing is essential for sustainable development.
  • Process intensification is a strategy to reduce capital costs (CAPEX) but may increase operational costs (OPEX).
  • Balancing CAPEX and OPEX is critical for the economic and environmental viability of biobased processes.

Purpose of the Study:

  • To analyze the financial and climate impacts of intensified versus non-intensified biobased manufacturing processes.
  • To evaluate the trade-offs between capital expenditures (CAPEX) and operational expenditures (OPEX) in biobased production.
  • To identify key strategies for cost and emission reduction in biobased manufacturing.

Main Methods:

  • Comparative analysis of CAPEX and OPEX for intensified and non-intensified biobased processes.
  • Exploration of financial and climate cost drivers associated with process intensification.
  • Provisional assessment of selected industrial biobased manufacturing case studies.

Main Results:

  • Process intensification for reducing CAPEX must be weighed against increasing financial and climate costs of driving forces.
  • A fundamental relationship exists between CAPEX, OPEX, and the overall financial and climatic impact of biobased processes.
  • Operational expenditure (OPEX) minimization emerged as a particularly important factor for sustainable bio-economic development.

Conclusions:

  • Sustainable bio-economic development hinges on carefully managing the interplay between CAPEX and OPEX.
  • Minimizing operational expenditures is a key strategy for achieving both economic affordability and low carbon emissions in biobased manufacturing.
  • Further research is needed to fully explore the financial and climatic implications of process intensification in various industrial contexts.