A developed hybrid fixed-bed bioreactor with Fe-modified zeolite to enhance and sustain biohydrogen production

In this study, we describe the development of a hybrid bioreactor with integrated chlorinated polyethylene (CPE) fixed-bed and zeolite as a microorganism nutrition carrier (MNC), aiming at enhancing and sustaining biohydrogen production during the anaerobic digestion (AD) process. In the batch test, the hybrid bioreactor achieved a maximum biohydrogen production of 646.3 mL/L. Accordingly, the hybrid bioreactor significantly enhanced biohydrogen production and maintained a stable performance for 50 days of semi-continuous operation. This result should be attributed to the CPE providing roughness surface and high porosity for microorganism immobilization, resulting in the enhancement of microbial quantity, confirmed by our scanning electron microscope and immobilized biomass analyses. Moreover, the element ratio significantly decreased, indicating that zeolite could provide metal cations for stimulating microbial bioactivity and growth, as well as contributing to superior biohydrogen productivity during the 50-day operation. In order to further enhance and sustain long-term biohydrogen production, raw zeolite was modified with iron. The hybrid-Fe bioreactor (CPE with Fe-modified zeolite) operated mainly following the acetate pathway and exhibited higher sustainability in improving biohydrogen production with a peak value of 1893.0 mL/L during a 72-day-lasting operation. The synergistic mechanism of the Fe-modified zeolite and CPE fixed-bed revealed that it could effectively induce favorable pathways and contribute to the synthesis of essential enzymes, micronutrient supplementation, electoral conductivity, and microbial immobilization for biohydrogen production. Therefore, a hybrid-Fe bioreactor could provide a unique alternative for the enhancement of hydrogen production for practical applications.