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Updated: Nov 24, 2025

Fabrication and Design of Wood-Based High-Performance Composites
Published on: November 9, 2019
Structural Optimization through Biomimetic-Inspired Material-Specific Application of Plant-Based Natural
Timo Sippach1, Hanaa Dahy2,3,4, Kai Uhlig5
1Integrative Computational Design and Construction (IntCDC), Cluster of Excellence, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, Germany.
Abstract:
Under normal conditions, the cross-sections of reinforced concrete in classic skeleton construction systems are often only partially loaded. This contributes to non-sustainable construction solutions due to an excess of material use. Novel cross-disciplinary workflows linking architects, engineers, material scientists and manufacturers could offer alternative means for more sustainable architectural applications with extra lightweight solutions. Through material-specific use of plant-based Natural Fiber-Reinforced Polymer Composites (NFRP), also named Biocomposites, a high-performance lightweight structure with topology optimized cross-sections has been here developed. The closed life cycle of NFRPs promotes sustainability in construction through energy recovery of the quickly generative biomass-based materials. The cooperative design resulted in a development that were verified through a 1:10 demonstrator, whose fibrous morphology was defined by biomimetically-inspired orthotropic tectonics, generated with by the fiber path optimization software tools, namely EdoStructure and EdoPath in combination with the appliance of the digital additive manufacturing technique: Tailored Fiber Placement (TFP).
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