Verification and Comparison of Nine Exhaust Gas Recirculation Mass Flow Rate Estimation Methods

Modern Diesel engines have complex exhaust gas recirculation (EGR) systems. Due to the high temperatures, it is a typical issue to measure EGR mass flow rates in these complex control systems. Therefore, it is expedient to estimate it. Several sensed values can help the estimation: the fresh air mass flow rate, the fuel consumption, pressures, temperatures and mass fractions in the air path system. In most of the articles, the EGR mass flow rate estimation is done by the pressures. However, gas composition based models usually would be better for control aims. In this paper, nine EGR estimation methods will be presented: an important outcome is to present the required sensor architectures and estimation challenges. The comparison will be made by measurement results both in stationary operation points and transient cycles. The estimated EGR mass flow rates will be evaluated by verification conditions. The results will prove that the intake and exhaust side oxygen sensors can give verifiable signals for EGR mass flow rate estimation. In contrast, the applied fresh air mass flow rate and the nitrogen-oxide signals are not accurate enough to provide verifiable EGR mass flow rates in every operating condition. The effects of sensor inaccuracies will also be considered.