Fabrication and friction characteristics of arbitrary biosurfaces

There are many different types of surfaces found in nature which can increase or reduce friction, such as the well-studied frog toe or lotus leaf. However, methods for replicating these surfaces on a large scale for use in industrial applications are needed in order to take advantage of this natural friction engineering. Most replication processes rely on molding that requires an input surface size comparable to the desired output surface. We present a novel approach of replicating large-scale biosurfaces using a laser scanning confocal microscope for surface digitization and 3D two-photon lithography for the fabrication of the digitized surface. Two different natural surfaces (banana skin and daffodil petal) were replicated. An intermediary tiling process was used to cover a target area of arbitrary size independent of the input texture size. The surfaces were coated with a thin layer of ZnO, and the frictional and wettability characteristics of the replicated surfaces were then examined, demonstrating significant friction reduction up to 42% and increased hydrophobicity due to the presence of texture.