Analysis of the In Situ Crack Evolution Behavior in a Solid Solution Mg-13Gd-5Y-3Zn-0.3Zr Alloy

The low plasticity of high strength Mg-Gd-Y alloy has become the main obstacle to its application in engineering. In this paper, the origin, propagation and fracture processes of cracks of a solution of treated Mg-13Gd-5Y-3Zn-0.3Zr alloy were observed and studied with scanning electron microscopy (SEM) in an in situ tensile test to provide theoretical references for the development of a new high-performance Mg-Gd-Y alloy. The results showed that there was still some bulk long period stacking order (LPSO) phase remaining in solid solution Mg-13Gd-5Y-3Zn-0.3Zr alloy. Most importantly, it was found that the locations of micro-cracks vary with the different solution treatment processes, mainly including the following three types. (1) At 480 × 10 h and 510 °C × 10 h, much bulk LPSO phase with higher elastic modulus remains in the alloy, which can lead to micro-cracks in the LPSO phase due to stress concentration. (2) At 510 °C × 13 h and 510 °C × 16 h, the phase structure of bulk LPSO changes, and the stress concentration easily appears at the LPSO/α-Mg interface, which leads to micro-cracks at the interface. (3) At 510 °C × 19 h and 510 °C × 22 h, the grain size increases, and the stress concentration is obvious at the grain boundary of coarse grains, which leads to the formation of micro-cracks.