Application of Magnetic Concentrator for Improvement in Rapid Temperature Cycling Technology

The main method to improve the filling of the cavity by the polymer melt is to increase the mold temperature. Rapid Temperature Cycling (RTC) technologies have been used around the world for several years, improving the quality of injection molded parts with a slight extension of production time. The present work focuses on the application of induction heating technology in the injection molding process since it is the most effective and most intensively developing method of heating in modern RTC technologies. In this research, the application of the induction heating process for selected surfaces was investigated with particular emphasis on the dynamics of the process. The numerical simulations were used to study the influence of the number of coils, the distance between coils and cavity surface and the mold material was examined with and without the presence of a magnetic concentrator. According to the obtained results, several crucial conclusions were made: the efficiency of heating is directly correlated with the distance between the inductor and the mold surface, the presence of magnetic flux concentrator significantly improves the homogeneity of temperature distribution and heating efficiency, application of aluminum mold lowers the obtained surface temperature.