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Updated: Nov 23, 2025

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Designing CAD/CAM Surgical Guides for Maxillary Reconstruction Using an In-house Approach
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Reconstruction of a Hemirhinectomy Defect Using a Three-Dimensional Printed Custom Soft Tissue Cutting Guide
Jonathan P Brower1, Joseph W Crozier, Damon R T McIntire
1The Department of Plastic Surgery, Rhode Island Hospital and The Warren Alpert Medical School of Brown University, Providence, RI.
The Journal of Craniofacial Surgery
|January 4, 2021
Summary
Virtual surgical planning and 3D printing create patient-specific guides for forehead flap reconstruction. This technology aims to improve consistency and accessibility for complex nasal defect repairs.
Area of Science:
- Plastic Surgery
- Medical Technology
- 3D Printing Applications
Background:
- The 3-stage paramedian forehead flap is standard for nasal defects.
- Achieving consistent results requires significant surgeon expertise.
- Challenging reconstructions, like hemirhinectomy defects, demand precise techniques.
Purpose of the Study:
- To introduce virtual surgical planning and 3D printing for forehead flap design.
- To create patient-specific cutting guides for improved nasal reconstruction.
- To enhance the accessibility and consistency of complex forehead flap surgeries.
Main Methods:
- Utilized virtual surgical planning (VSP) software.
- Employed 3D printing to fabricate patient-specific soft tissue cutting guides.
- Applied these guides in the design of forehead flaps for hemirhinectomy reconstruction.
Main Results:
- Successfully designed patient-specific cutting guides using VSP and 3D printing.
- Demonstrated the potential for improved precision in forehead flap design.
- Indicated a promising approach for challenging nasal reconstruction cases.
Conclusions:
- Virtual surgical planning and 3D printing offer a novel solution for forehead flap reconstruction.
- This technology can standardize and improve outcomes in complex nasal defect repairs.
- The approach has the potential to make advanced reconstructive techniques more accessible.

