Plastic recycling in a circular economy; determining environmental performance through an LCA matrix model approach

To ensure a circular economy for plastics, insights in the environmental impacts of recycling and optimal recycling choices for specific plastic polymers are crucial. This was obtained by determining the environmental performance of 10 selected recycling technologies with varying TRL levels, using the chemical properties of the top 25 produced polymers in Europe. The results were collected in a life cycle assessment (LCA) 'matrix' model. To simulate realistic plastic recycling challenges, case studies of PE/PP foils from municipal waste and ABS plastic with brominated flame retardants were developed, to be used as an addition to the LCA matrix model results. Potential emission reduction was assessed by combining LCA matrix outcomes with European polymer demand data. The LCA matrix model illustrates that potential environmental performance of recycling technologies varied strongly per polymer type and did not always follow the state-of-the-art recycling hierarchy. Commodity plastics performed well with tertiary recycling technologies, such as gasification and pyrolysis to monomers; secondary mechanical recycling was outperformed. A focus on primary recycling is environmentally beneficial for most engineering and high performance plastics. To enhance the performance of primary recycling technologies, a higher purity and improved sorting is required. As demonstrated in the case studies, low sorting efficiencies due to impurities reduces positive environmental impacts. Hence, optimal environmental performance of recycling is obtained where pre-treatment (sorting, cleaning) is adapted to the recycling technology. According to the model, recycling the 15 most demanded polymers in Europe reduces CO₂ emissions from plastics by 73% or 200 Mtonne CO₂ eq.