A Fabric-Based Textile Stretch Sensor for Optimized Measurement of Strain in Clothing

Fabric stretch sensors are available as planar fabrics, but their reliability and reproducibility are low. To find a good working setup for use in an elastic sports garment, the design of such sensors must be optimized. The main purpose of this study was to develop resistive strain sensors from stretchable conductive fabric and investigating the influence of stretchability on conductivity/resistivity. The influence of using the sensor in a sweat rich environment was also determined, in order to evaluate the potential use of the sensor in sporting garments. The sensor resistivity performance was analyzed for its sensitivity, working range, and repeatability and it was determined what makes the sensitivity when elongated or stretched. The resistivity was found to decrease with elongation if no sweat is present, this can be due to molecular rearrangement and a higher degree of orientation that improves the conductivity of a material. The result from this finding also shows that for wearable applications the commercial EeonTex^TM conductive stretchable fabric did not show a considerable resistivity increase, nor a good sensitivity. The sensitivity of the sensor was between 0.97 and 1.28 and varies with different elongation %. This may be due to the mechanical deformation characteristics of knitted samples that lead to changes in conductivity. We advise that the testing performed in this paper is done by default on new stretch sensitive textile materials, so practical use of the material can be correctly estimated.