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Related Experiment Video

Updated: Nov 22, 2025

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Optimization of decoupling point position using metaheuristic evolutionary algorithms for smart mass customization

C D James1, Sandeep Mondal2

  • 1Cypress Semiconductor Technology India Pvt Ltd. (An Infineon Technologies Company), 7th Floor, 65/2, Bagmane Tech Park, Block C, Bagmane Laurel, C V Raman Nagar, Bengaluru, Karnataka 560093 India.

Neural Computing & Applications
|January 11, 2021
PubMed
Summary
This summary is machine-generated.

This study introduces two evolutionary algorithms to optimize the customer order decoupling point (CODP) for smart mass customization (SMC) in Industry 4.0. These methods enhance modularity and reduce complexity in manufacturing processes for better product customization.

Keywords:
Customer order decoupling point (CODP)Evolutionary algorithm (EA)LearningOptimizationProcess flow designSmart mass customization (SMC)

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Area of Science:

  • Manufacturing Engineering
  • Operations Research
  • Artificial Intelligence

Background:

  • Smart Mass Customization (SMC) in Industry 4.0 aims for autonomous, customer-specific production.
  • Optimizing the Customer Order Decoupling Point (CODP) is crucial for managing complex product variants and fast-moving manufacturing processes.
  • Learning and iterative cycles are essential for overcoming complexity barriers in advanced manufacturing.

Purpose of the Study:

  • To present two metaheuristic evolutionary algorithms for CODP positioning in SMC.
  • To optimize CODP by enhancing modularity and reducing complexity in manufacturing flow designs.
  • To provide a framework for process flow design in learning-oriented supply chains.

Main Methods:

  • Utilized fruit fly optimization and Particle Swarm Optimization (PSO) evolutionary algorithms.
  • Employed MATLAB programming for iterative searching of optimal process modules.
  • Developed a complexity reduction model for supply chain and manufacturing flow design.

Main Results:

  • Demonstrated evolutionary algorithms for effective CODP optimization.
  • Achieved increased modularity and reduced complexity in manufacturing process flows.
  • Showcased the application of learning-based PSO iterations for process improvement.

Conclusions:

  • The proposed algorithms are effective for CODP positioning in SMC.
  • The methods support process flow design in learning-oriented supply chains with mixed manufacturing.
  • The complexity reduction model aids in deploying optimized supply chain and manufacturing flows.