Modeling and Experimental Studies of Coating Delamination of Biodegradable Magnesium Alloy Cardiovascular Stents

Biodegradable magnesium alloy stents exhibit deficient corrosion period for clinic applications, making the protective polymer coating more crucial than drug-eluting stents with the permanent metal scaffold. We implemented a cohesive method based on a finite element analysis method to predict the integrity of adhesive between coating and stent during the crimping and deployment. For the first time, the three-dimensional quantitative modeling reveals the process of polymer coating delamination and stress concentration. The fracture and microcracks of coatings were consistent with the simulation result, confirmed by the scanning electron microscopy observation. Moreover, we analyzed four possible factors, i.e., stent design, strut material, coating polymer, and thickness of the coating, affecting the stent-coating damage and the distribution of the stress in coatings. Mg-Nd-Zn-Zr alloy with lower yield strength performed a more uniform strain distribution and more favorable adhesion of the coating than the commercial magnesium alloy AZ31. Shape optimization of stent design improves the strain and stress distribution of coating remarkably, avoiding coating delamination. Additionally, PLGA coating with lower elastic modulus and yield strength tends to follow the deformation of the stent better and to adhere on the surface more tightly, compared to PLLA polymer. A reduction in coating thickness and an increase in the strength of stent-coating interface improve the resistance to delamination. Our framework based on cohesive method provides an in-depth understanding of stent-coating damage and shows the way of computational analyses could be implemented in the design of coated biodegradable magnesium stents.