An experimental setup for dip-coating of thin films for organic solar cells under microgravity conditions

We report the design and testing of a custom-built experimental setup for dip-coating from volatile solutions under microgravity conditions onboard an aircraft. Function and safety considerations for the equipment are described. The equipment proved to work well, both concerning the safety and the preparation of thin films. No leakage of the solvents, nor the solvent vapors, was detected, not even in a situation with a fluctuating gravitational field due to bad weather conditions. We have shown that the equipment can be used to prepare thin films of polymer blends, relevant for organic solar cells, from solution in a feasible procedure under microgravity conditions. The prepared films are similar to the corresponding films prepared under 1 g conditions, but with differences that can be related to the absence of a gravitational field during drying of the applied liquid coating. We report on some introductory results from the characterization of the thin films that show differences in film morphology and structure sizes.