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Printed aerogels: chemistry, processing, and applications.

Junzong Feng1, Bao-Lian Su, Hesheng Xia

  • 1Cambridge Graphene Centre, University of Cambridge, Cambridge CB3 0FA, UK. th270@cam.ac.uk.

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3D printed aerogels offer enhanced mechanical durability for complex structures. This review covers recent advancements and challenges in this rapidly evolving field of functional nanomaterials.

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Area of Science:

  • Materials Science
  • Nanotechnology
  • Additive Manufacturing

Background:

  • Aerogels are lightweight, porous nanomaterials with broad applications.
  • Limited mechanical durability hinders aerogel processing and use in intricate structures.
  • Additive manufacturing, specifically 3D printing, presents a solution to enhance aerogel properties.

Purpose of the Study:

  • To review the recent developments in 3D printed aerogels.
  • To provide a comprehensive overview of the field over the past five years.
  • To identify key challenges and future directions for printed aerogels.

Main Methods:

  • Review of scientific literature on 3D printed aerogels since 2015.
  • Analysis of advancements in printing technologies and material formulations.
  • Synthesis of findings related to structural complexity and mechanical enhancement.

Main Results:

  • Significant progress has been made in 3D printing techniques for aerogels.
  • Printed aerogels demonstrate improved mechanical properties compared to conventional ones.
  • New applications are emerging due to enhanced structural capabilities.

Conclusions:

  • 3D printing is a transformative technology for aerogel fabrication.
  • Further research is needed to overcome remaining challenges in scalability and performance.
  • Printed aerogels are poised for wider industrial and academic adoption.