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    This study introduces defect-driven gradient-based optimization for computational lithography. The method ensures defect-free chip printing within practical runtime, overcoming challenges with large data sizes.

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    Area of Science:

    • Computational lithography
    • Semiconductor manufacturing
    • Image processing

    Background:

    • Optimized imaging solutions in computational lithography require defect-free printing checks.
    • Current methods face challenges with large chip layout data, impacting runtime and storage.
    • Integrating defect detection into the optimization process is highly desirable.

    Purpose of the Study:

    • To develop a gradient-based optimization scheme driven by defect detection.
    • To address the challenges of large data sizes in computational lithography optimization.
    • To achieve defect-free lithography printing within practical runtime specifications.

    Main Methods:

    • Demonstration of defect-driven gradient-based optimization.
    • Utilizing ASML's Tachyon SMO computational lithography product.
    • Implementing a mechanism for defect detection within the optimization loop.

    Main Results:

    • Achieved a defect-free lithography printing solution.
    • Optimization process completed within practical runtime specifications.
    • Successfully addressed challenges related to large chip layout data.

    Conclusions:

    • Defect-driven gradient-based optimization is a viable approach for computational lithography.
    • The demonstrated technology enables efficient and defect-free chip manufacturing.
    • ASML's Tachyon SMO facilitates practical implementation of this advanced optimization technique.