Photopolymerizable pullulan: Synthesis, self-assembly and inkjet printing

Pullulan, an exopolysaccharide consisting of maltotriose repeating units, has recently found many applications in different fields, such as food, packaging, cosmetics and pharmaceuticals. The introduction of photo-crosslinkable methacrylic units potentially allows to use pullulan derivative in inkjet 3D printing.

Pullulan was functionalized with methacrylic groups and the derivative was characterized by NMR, FT-IR and Raman spectroscopy. Water dispersions were thoroughly investigated by optical microscopy, SAXS and rheology to evaluate the self-assembly properties and they were used as photo-crosslinkable inks in a 3D printer, also in comparison with pristine pullulan. The structural and mechanical properties of the obtained films were studied by Atomic Force Microscopy and tensile strength tests.

The introduction of methacrylic groups moderately affects the self-assembly of the polymer in water, resulting in a slight increase of the gyration radius of the polymer coils and in a small decrease of the viscosity, retaining the typical shear-thinning behavior of concentrated polysaccharides in water. The structural and mechanical properties of the 3D printed films are much more affected, showing the presence of sub-micrometric phase segregated domains which are further separated by the cross-linking. As a result, the deformability of the materials is improved, with a lower tensile strength.