Optimal design and experiment study of the double spherical rotor of the MSCSG

The magnetically suspended control and sense gyroscope (MSCSG) integrates spacecraft attitude measurement and control function; this paper proposes a double spherical rotor (DSR) for MSCSG. The DSR realizes the five degrees of freedom (DOFs) full active control and full channel magnetic path decoupling by the following design: the spherical axial/radial reluctance magnetic bearings are adopted to control the 3DOFs translation of rotor in the range of double spherical envelope, Lorentz force magnetic bearing (LFMB) is used to precisely drive the 2DOFs universal deflection of rotor. The optimization model is established based on the structural mechanical analysis, taking the deviation between rotor centroid and shape center as the optimization objective, choosing the first order resonance frequency, maximum equivalent stress, rigid body displacement, polar moment of inertia and inertia ratio as constraints. Then the DSR is optimized and simulated by the finite element, the MSCSG principle prototype based on DSR is successfully developed, the online dynamic balance experiment and modal test of the DSR are conducted, where the vibration amount of the DSR decreases from 20 μm before the experiment to 0.14 μm after the experiment, which decreases by 99.3%, the first test modal is 2881 Hz which is 5% different from the finite element simulation value of 3034 Hz. The results show that the DSR has the good mechanical properties and magnetic circuit decoupling characteristics.