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Published on: April 6, 2017
A 6-month multispecies inhalation study with maleic anhydride
R D Short1, F R Johannsen, C E Ulrich
1Monsanto Company, St. Louis, Missouri 63167.
Summary
This study assessed maleic anhydride (MA) safety in rats, hamsters, and monkeys. While MA caused nasal and eye irritation, no systemic toxicity was found, supporting current exposure limits.
Area of Science:
- Toxicology
- Occupational Health
Background:
- Maleic anhydride (MA) is an industrial chemical with potential respiratory and ocular irritant properties.
- Establishing safe exposure limits is crucial for worker protection in industries using MA.
Purpose of the Study:
- To evaluate the systemic toxicity and local irritant effects of chronic inhalation exposure to maleic anhydride in animal models.
- To inform occupational exposure limits for maleic anhydride.
Main Methods:
- Rats, hamsters, and monkeys were exposed to varying concentrations of maleic anhydride (0-9.8 mg/m3) for 6 months.
- Atmosphere monitoring used Tenax columns and gas chromatography for total maleic (MA and maleic acid).
- Safety assessments included clinical observations, body weight, hematology, clinical chemistry, urinalysis, pulmonary function tests, and histopathology.
Main Results:
- Dose-dependent nasal and ocular irritation (discharge, sneezing, gasping, coughing) occurred in all species.
- No significant treatment-related mortality or systemic toxicity was observed.
- Reduced weight gain in rats at higher doses, but terminal body weights remained above 90% of controls.
- Microscopic analysis confirmed nasal irritation but no systemic effects attributed to maleic anhydride.
Conclusions:
- Maleic anhydride inhalation causes local irritation but not systemic toxicity at the tested concentrations.
- Study findings support the current ACGIH Threshold Limit Value (TLV) and OSHA Permissible Exposure Limit (PEL) of 1 mg/m3 for systemic toxicity.
- Continuous exposure at 1 mg/m3 may still cause some irritant signs.

