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Related Experiment Video

Updated: Nov 12, 2025

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3D Printing Method for Tough Multifunctional Particle-Based Double-Network Hydrogels.

Donghao Zhao1, Yide Liu1, Binhong Liu1

  • 1State Key Laboratory of Fluid Power & Mechatronic System, Key Laboratory of Soft Machines and Smart Devices of Zhejiang Province, Center for X-Mechanics, Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, China.

ACS Applied Materials & Interfaces
|March 15, 2021
PubMed
Summary

Researchers developed novel 3D printable hydrogel inks for strong, tough particle-based double-network (P-DN) hydrogels. This advance simplifies fabricating complex structures for tissue engineering and soft robotics.

Keywords:
3D printingadhesiondouble networkmechanical propertiesmicrogelmultifunctional hydrogel

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Area of Science:

  • Biomaterials Science
  • Polymer Chemistry
  • Additive Manufacturing

Background:

  • Hydrogels are crucial in biomedicine and engineering for applications like artificial organs and tissue regeneration.
  • High mechanical performance is essential for these applications, but current tough hydrogels often have complex synthesis hindering 3D printing.
  • Existing methods face challenges in creating complex, mechanically robust hydrogel structures via 3D printing.

Purpose of the Study:

  • To develop a simplified strategy for 3D printing strong and tough hydrogel structures.
  • To create novel hydrogel inks enabling the fabrication of particle-based double-network (P-DN) hydrogels with arbitrary shapes.
  • To overcome limitations of complex synthesis processes in producing high-performance hydrogels for advanced applications.

Main Methods:

  • Formulation of hydrogel inks comprising microgels and a hydrogel precursor.
  • Preparation of microgels by swelling dried microparticles in a precursor solution (monomers, initiators, cross-linkers).
  • Direct 3D printing of the formulated inks followed by in-situ curing to form particle-based double-network (P-DN) hydrogels.

Main Results:

  • The microgels within the ink effectively regulated rheological properties, enabling direct 3D printing without rheological modifiers.
  • The curing process integrated the microgels into a sparsely cross-linked network, forming robust P-DN hydrogels.
  • The resulting hydrogel structures exhibited high mechanical performance and strong adhesion to various materials.

Conclusions:

  • A novel strategy for formulating printable hydrogel inks based on microgels and precursors was successfully demonstrated.
  • This approach simplifies the fabrication of strong, tough, and complex P-DN hydrogel structures via 3D printing.
  • The developed technology offers significant potential for creating advanced multifunctional devices in tissue engineering and soft robotics.