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Updated: Nov 11, 2025

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Designing CAD/CAM Surgical Guides for Maxillary Reconstruction Using an In-house Approach
Published on: August 24, 2018
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Novel In-House Design for Fibula Cutting Guide With Detachable Connecting Arm for Head and Neck Reconstruction
Heather Goodrum1, Omar Breik2, Hitesh Koria3
1Biomedical Engineer, Maxillofacial Prosthetics Laboratory, Queen Elizabeth Hospital, Birmingham, UK.
Summary
This study introduces a novel, adaptable fibula cutting guide for head and neck reconstruction. Its design enhances surgical precision and minimizes bone removal, improving reconstructive outcomes.
Area of Science:
- Oral and Maxillofacial Surgery
- Plastic and Reconstructive Surgery
- Biomedical Engineering
Background:
- In-house 3D planning and manufacturing are increasingly utilized in high-volume head and neck reconstructive centers globally.
- Accurate and predictable head and neck reconstruction relies on specialized fibula cutting guides.
- Existing guides may present challenges in bulkiness and surgical site access.
Purpose of the Study:
- To describe the design, manufacture, and operative technique of a novel fibula cutting guide.
- To present a versatile and adjustable guide that improves surgical access and minimizes bone removal.
- To offer an alternative to existing fibula cutting guides for head and neck reconstruction.
Main Methods:
- Design and fabrication of a novel fibula cutting guide featuring detachable connecting arms.
- Evaluation of the guide's physical characteristics, including bulkiness and adjustability.
- Description of the operative technique for utilizing the guide in fibula osteotomies for reconstructive surgery.
Main Results:
- The novel fibula cutting guide is less bulky compared to conventional designs.
- Detachable connecting arms provide improved access for safe osteotomies.
- The guide's versatility and adjustability allow for minimized bone removal between segments, enhancing precision.
Conclusions:
- The described fibula cutting guide offers a straightforward, effective solution for head and neck reconstruction.
- Its design facilitates safer osteotomies and more precise bone segment management.
- This novel guide represents a valuable advancement for reconstructive surgery centers.

