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The Effects of Cogging Torque Reduction in Axial Flux Machines
Samuel Mengesha1, Shailendra Rajput1, Simon Lineykin2
1Department of Electric and Electronic Engineering, Ariel University, Ariel 40700, Israel.
Shifting stator teeth to an optimal 7.5° angle significantly reduces cogging torque in axial flux permanent magnet generators. This optimization improves generator efficiency and output power while maintaining low mass and dimensions.
Area of Science:
- Electrical Engineering
- Materials Science
Background:
- Axial flux permanent magnet (AFPM) generators offer high efficiency, long service life, and compact designs.
- Cogging torque, caused by the air gap between stator teeth and rotor, negatively impacts AFPM generator performance.
Purpose of the Study:
- To investigate the effect of optimizing stator tooth angles on reducing cogging torque in AFPM generators.
- To analyze the influence of this optimization on generator efficiency, output power, and magnetic flux.
Main Methods:
- Development of a specialized AFPM generator for optimal magnet and stator tooth placement.
- Analytical study and experimental testing to evaluate cogging torque, output power, and efficiency at various tooth angles.
Main Results:
- An optimal stator tooth angle of 7.5° was identified to significantly decrease cogging torque (4-5 times reduction).
- Slight decreases in magnetic flux and output power were observed, but generator efficiency showed improvement.
Conclusions:
- Optimizing stator tooth disposition is an effective strategy to mitigate cogging torque in AFPM generators.
- The 7.5° optimal angle presents a favorable trade-off, enhancing efficiency and reducing cogging torque with minimal impact on power output.
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