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Updated: Nov 9, 2025

Hydrogen Production and Utilization in a Membrane Reactor
Published on: March 10, 2023
Combined Syngas and Hydrogen Production using Gas Switching Technology
Ambrose Ugwu1, Abdelghafour Zaabout2, Felix Donat3
1Department of Energy and Process Engineering, Norwegian University of Science and Technology, Trondheim, 7491, Norway.
This study demonstrates a three-stage gas switching technology (GST) for syngas production from methane. Co-feeding CO2 with methane significantly reduces carbon deposition, enhancing syngas purity and hydrogen production.
Area of Science:
- Chemical Engineering
- Materials Science
- Catalysis
Background:
- Syngas production from methane is crucial for various chemical processes.
- Gas Switching Technology (GST) offers a promising route for efficient syngas generation.
- Lanthanum-based perovskites are effective oxygen carriers for methane conversion.
Purpose of the Study:
- To experimentally demonstrate a three-stage GST process for syngas and hydrogen production from methane.
- To investigate the effect of CO2 co-feeding on methane conversion and carbon deposition.
- To evaluate the performance of a lanthanum-based oxygen carrier under varying conditions.
Main Methods:
- A three-stage GST process (fuel, steam/CO2, air) was employed using La0.85Sr0.15Fe0.95Al0.05O3 as the oxygen carrier.
- Experiments were conducted at temperatures ranging from 750-950 °C and pressures up to 5 bar.
- Methane conversion, syngas composition (H2/CO ratio), and carbon deposition were analyzed.
Main Results:
- The oxygen carrier showed high selectivity for methane oxidation to syngas, with performance improving at higher temperatures.
- Co-feeding CO2 with CH4 significantly reduced carbon deposition, lowering the H2/CO ratio from 3.75 to 1.
- Stable syngas production over 12 hours was achieved with CO2 co-feeding, and steam addition tuned the H2/CO ratio beyond 3.
Conclusions:
- The three-stage GST process is effective for producing syngas and pure hydrogen from methane.
- CO2 co-feeding mitigates carbon deposition, enhancing process efficiency and product purity.
- The developed process is adaptable for various downstream applications, including gas-to-liquid processes.
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