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Updated: Nov 8, 2025

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
Personalized three-dimensional printed polyether-ether-ketone prosthesis for reconstruction after subtotal removal of
Chang Chen1,2, Yiran Yin1,2, Huan Xu1,2
1Department of Orthopaedics, The Affiliated Hospital of Southwest Medical University.
Rationale:
Three-dimensional (3D) printing has attracted wide attention for its potential and abilities in the assistance of surgical planning and the development of personalized prostheses. We herewith report a unique case of chronic clavicle osteomyelitis treated with a two-stage subtotal clavicle reconstruction using a 3D printed polyether-ether-ketone (PEEK) prosthesis.
Patient Concerns:
A 23-year-old Chinese female presented to our clinic complaining about a progressive pain of her right clavicle for about 1 year.
Diagnoses:
Chronic clavicle osteomyelitis confirmed by percutaneous biopsy and lesion biopsy.
Interventions:
This patient accepted a long-term conservative treatment, which did not gain satisfactory outcomes. Thus, a subtotal removal and two-stage reconstruction of the right clavicle with a 3D-printed polyether-ether-ketone prosthesis stabilized by screw fixation system was performed.
Outcomes:
At 2-year follow-up, complete pain relief and satisfactory functional recovery of her right shoulder were observed.
Lessons:
Personalized 3D printed prosthesis is an effective and feasible method for reconstruction of complex bone defects.

