The Effect of Temperature and Sputtered Particles on the Wettability of Al/Al₂O₃

Two kinds of Al₂O₃ ceramic samples with and without Al film deposited were designed respectively. The influences of temperature and high kinetic energy sputtering particles on the wettability and interface strength of Al/Al₂O₃ were studied by comparing the wetting behavior of molten aluminum on two samples. The results show that molten aluminum does not wet the Al₂O₃ sample without Al film deposited at 700 °C, the contact angle is 165°, and the interfacial shear strength is 28 MPa. With the increase of temperature, the contact angle decreases continuously, and the interface shear strength gradually increases. The fracture of the brazed joint is transferred from the interface to the brazing seam. In comparison, the sample deposited with Al film is wetted by molten aluminum at 700 °C, and the contact angle is only 12°. The interface shear strength is about 120 MPa and is less affected by temperature. The shear fracture of the joint occurs in the brazed seam of Al metal. Therefore, the high energy generated by either the temperature increase or the particle sputtering enable the Al atoms to overcome the energy barrier to form Al-O bonds with the O atoms on the Al₂O₃ ceramic surface, thereby improving the wettability of Al/Al₂O₃.