Reduction of the Structure Parameter of Forward Osmosis Membranes by Using Sodium Bicarbonate as Pore-Forming Agent

The forward osmosis (FO) process suffers from unfavorable internal concentration polarization (ICP) of the solute within the support layer of thin-film composite forward osmosis (TFC-FO) membranes. To lower the ICP effect, a support layer with low tortuosity, high porosity, and interconnected pores is necessary. In the present investigation, sodium bicarbonate has been presented as a simple pore-forming agent to decline the ICP within a poly(ethersulfone) substrate. In particular, the porous poly(ethersulfone) support layer was fabricated by embedding sodium bicarbonate into the casting solution to form CO₂ gas bubbles in the substrate during phase inversion in an acidic nonsolvent. Experimental results revealed that the separation performance of the TFC-FO membranes significantly improved. The most water-permeable membrane was prepared in the acidic nonsolvent (TFC-SB.3) and it demonstrated a water flux of 26.6 LMH and a reverse salt flux of 3.6 gMH in the FO test. In addition, the TFC-SB.3 membrane showed an 85% increase in water permeability (2.13 LMH/bar) with negligible change in salt rejection (94.3%). Such observations were based on the increase of substrate porosity and the improved connectivity of the finger-like channels through in situ CO₂ gas bubbling that alleviate the ICP phenomena. Therefore, the current study presents a simple, scalable method to design a high-performance TFC-FO membrane.