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Updated: Nov 2, 2025

Generation of Electronic Cigarette Aerosol by a Third-Generation Machine-Vaping Device: Application to Toxicological Studies
Published on: August 25, 2018
Nicotine Toxicity Secondary to Aftermarket Modifications to a Vaping Device
Garrett S Bendel1, Hugh M Hiller1, Aaron Ralston1
1Carl R. Darnall Army Medical Center Emergency Medicine Residency Program, Fort Hood, TX 76544, USA.
Modified e-cigarettes pose serious health risks. Two active duty patients experienced nicotine toxicity from using heavily modified vaping devices, highlighting a new danger beyond lung injury.
Area of Science:
- Toxicology
- Public Health
- Emergency Medicine
Background:
- Electronic cigarettes (e-cigarettes) are increasingly popular, marketed as a safer alternative to traditional smoking.
- Vaping use is prevalent among young adults, including active duty military personnel.
- Concerns exist regarding e-cigarette or vaping product use-associated lung injury (EVALI).
Purpose of the Study:
- To report cases of nicotine toxicity resulting from modified e-cigarette devices.
- To raise awareness about the potential for high nicotine concentrations in modified vaping products.
- To highlight a previously unrecognized risk associated with e-cigarette modification.
Main Methods:
- Case report of two active duty patients presenting with symptoms of toxicity.
- Clinical evaluation in an emergency department setting.
- Review of e-cigarette usage patterns and device modifications.
Main Results:
- Both patients exhibited clinical signs and symptoms consistent with nicotine toxicity.
- The toxicity was linked to the use of heavily modified e-cigarette devices designed for higher nicotine delivery.
- This represents a novel route of nicotine overdose via customized vaping technology.
Conclusions:
- Heavily modified e-cigarettes can deliver dangerously high nicotine concentrations.
- Nicotine toxicity is an emerging risk associated with e-cigarette use, distinct from lung injury.
- Healthcare providers should consider modified vaping devices in cases of suspected nicotine toxicity, especially in young populations.
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10:44Comparing the Effects of Electronic Cigarette Vapor and Cigarette Smoke in a Novel In Vivo Exposure System
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