Effect of pre-strain on microstructure and micro-yield properties of Al-Cu-Li alloy

In this study, Al-Cu-Li alloys were pre-strained to various plastic strains before ageing. The T1 (Al₂CuLi) precipitates and dislocation density in various pre-strained Al-Cu-Li alloys were analyzed with transmission electron microscopy (TEM) and X-ray diffraction (XRD) technology respectively. The micro-yield strength (Micro-YS) of tested alloys was measured and the strengthening mechanism was discussed. It is found that the pre-strain increases the dislocation density, promotes the precipitation and inhibits the growth of T1 precipitates. The precipitation strengthening of T1 precipitates is higher than strain strghening of dislocations and it first increase then decrease whearas the strain strenthening continuously increase with pre-strain. The improvement in strength of Al-Cu-Li alloy caused by pre-straining is mainly due to strain strengthening rather than precipitation strengthening. Therefore, although pre-strain improves the macro-yield strength (Macro-YS) as well as the Micro-YS, excessive pre-strains are not conducive to the improvement of the Micro-YS. The pre-strain of 2% is a promising method to simultaneously improve the Micro-YS and Macro-YS of Al-Cu-Li alloys due to its synergistic improvement effect on precipitation strengthening and strain strengthening. Macro-YS and Micro-YS of pre-strained Al-Cu-Li alloys can be estimated with a simple strength mode. However, the larger error between the estimated and measured Micro-YS suggests that the accurate estimation of Micro-YS requires further to consider the adverse effect of mobile dislocations caused by pre-strain on the Micro-YS.