Optimizing pyrolysis conditions for recycling pig bones into phosphate fertilizer

Selecting pyrolysis parameters for recycling P-rich and hazardous biowastes, such as bones, into fertilizers is still a challenge. Our objective was to improve pyrolysis procedures of pig bones for the production of P fertilizers. Bone chars were produced by pyrolysis at 400, 550, or 800 °C with no gas addition; 550 and 800 °C under N₂; 800 °C under steam flux, using calcination at 800 °C as control treatment. Synchrotron-based X-ray diffraction and X-ray absorption near edge structure spectroscopy at the P and Ca K- and L-edges showed that these bone chars were largely composed of hydroxyapatite. Hydroxyapatite crystallization was inhibited by pyrolysis conducted in the absence of oxygen at 400, 550, or 800 °C, either under no gas or under N₂ flux. The clogging of pores by lack of organic compounds removal was hypothesized to cause low surface area of 400 °C bone char, resulting in a fertilizer with citric-acid soluble P as low as calcination, while 550 and 800 °C bone chars obtained in absence of oxygen showed greater porosity, surface area, and citric acid-soluble P than steamed or calcined samples at 800 °C. Although extractable phosphate in water and neutral-ammonium-citrate showed trends comparable to those from citric acid, it was negligible for all heated materials. Since it is possible to produce bone chars with different chemical, physical and crystallographic properties by managing pyrolysis conditions, bone chars can be designed to increase their suitability as P fertilizers for different purposes, such as high solubility or slow P release.