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Pixel-Level Fatigue Crack Segmentation in Large-Scale Images of Steel Structures Using an Encoder-Decoder Network.

Chuanzhi Dong1, Liangding Li2, Jin Yan3

  • 1Department of Civil, Environmental, and Construction Engineering, University of Central Florida, Orlando, FL 32816, USA.

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Summary

This study introduces an automated U-net based framework for precise fatigue crack segmentation in steel structures. The method enhances structural integrity assessment and maintenance by overcoming limitations of manual inspections and costly non-destructive testing.

Keywords:
computer visiondeep learningfatigue cracksemantic segmentationsteel structures

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Area of Science:

  • Civil Engineering
  • Computer Vision
  • Materials Science

Background:

  • Fatigue cracks in steel structures pose significant risks, potentially leading to catastrophic failure.
  • Current inspection methods like visual inspection are subjective and labor-intensive, while non-destructive testing is expensive.
  • Accurate fatigue crack detection is crucial for structural health monitoring, maintenance, and extending service life.

Purpose of the Study:

  • To develop an automated, pixel-level fatigue crack segmentation framework for large-scale steel structure images.
  • To address the limitations of existing manual and non-destructive testing methods for crack detection.
  • To improve the efficiency and accuracy of fatigue crack assessment in civil infrastructure.

Main Methods:

  • A modified U-net encoder-decoder network was employed for pixel-level fatigue crack segmentation.
  • Large-resolution images were cropped into smaller segments for efficient training and testing.
  • Image post-processing techniques, including opening and closing operations, were applied to refine segmentation maps.

Main Results:

  • The proposed U-net based method achieved acceptable accuracy in automatic fatigue crack segmentation, measured by average intersection over union (mIOU).
  • Comparative analysis showed superior performance of the U-net model over a Fully Convolutional Network (FCN) with ResNet34 backbone.
  • The U-net model demonstrated better segmentation results with fewer training epochs and a simpler architecture.

Conclusions:

  • The developed framework offers an effective and efficient solution for fatigue crack segmentation in large-scale steel structures.
  • The study provides valuable insights and recommendations for applying image-based fatigue crack detection in civil infrastructure engineering.
  • This automated approach supports better condition assessment, maintenance planning, and lifecycle management of existing structures.