A Low-Cost Ni-Mn-Ti-B High-Temperature Shape Memory Alloy with Extraordinary Functional Properties

The rapid development of aerospace, automotive, and energy exploration industries urgently requires high-temperature shape memory alloys (HTSMAs) which are utilized as compact solid-state actuators, sensors, and energy conversion devices at elevated temperatures. However, the currently prevailing Ni-Ti-X (X = Pd, Pt, and Hf) HTSMAs are very expensive owing to the high cost of Pd, Pt, and Hf elements, which greatly limits their widespread applications. Here, we have developed an inexpensive (Ni₅₀Mn_35.5Ti_14.5)_99.8B_0.2 bulk polycrystalline HTSMA with extraordinary high-temperature superelasticity and a giant two-way shape memory effect (TWSME). This alloy exhibits perfect superelasticity with a fully recoverable strain of as high as 7.1% over a wide temperature range from 150 to 280 °C. Furthermore, it shows a giant TWSME with a remarkably high recoverable strain of 6.0%. Both the recoverable strain of superelasticity and the two-way shape memory strain of the present alloy are the highest among the bulk polycrystalline HTSMAs. The theoretical maximum transformation strain was calculated with energy-minimization theory using the crystal structure information of martensite and austenite obtained from in situ synchrotron high-energy X-ray diffraction experiments to help understand the superelastic behavior of the present alloy. Combining the advantages of low cost and easy fabrication, the present bulk polycrystalline (Ni₅₀Mn_35.5Ti_14.5)_99.8B_0.2 alloy shows great potential for high-temperature shape memory applications. This work is instructive for developing cost-effective high-performance HTSMAs.