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Roll-to-plate additive manufacturing.

Xiumei Wu, Wen Qiao, Ming Zhu

    Optics Express
    |July 16, 2021
    PubMed
    Summary

    A novel roll-to-plate projection micro-stereolithography (R2P-PSL) 3D printer enables rapid, high-resolution printing of viscous and multimaterial structures. This flexible 3D printing technology offers advanced material complexity for diverse applications.

    Area of Science:

    • Additive Manufacturing
    • Materials Science
    • Microfabrication

    Background:

    • Traditional stereolithography faces limitations with highly viscous photopolymers.
    • Achieving multimaterial fabrication with high throughput and low contamination is challenging.

    Purpose of the Study:

    • To introduce a novel roll-to-plate projection micro-stereolithography (R2P-PSL) 3D printer.
    • To demonstrate its capability for printing viscous and multimaterial architectures.

    Main Methods:

    • Utilizing a "coat-expose-peel" procedure with a flexible membrane for material transfer and photopolymerization.
    • Implementing a multinozzle dispensing system for multimaterial fabrication.

    Main Results:

    • The R2P-PSL system allows rapid printing of viscous materials with good vertical resolution.

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  • High throughput, low material consumption, and reduced cross-contamination were achieved.
  • Demonstrated superior flexibility in material complexity for 3D printing.

    • Conclusions:

    • R2P-PSL is a versatile 3D printing technology for complex multimaterial fabrication.
    • Potential applications span bionics, biotechnology, microcircuits, photonics, microfluidics, and materials science.