Facile Synthesis of Electrically Conductive and Heatable Nanoparticle/Nanocarbon Hybrid Aerogels

Joule heating studies on nanoparticle/nanocarbon hybrid aerogels have been reported, but systematic investigations on hydrotalcite-derived catalysts supported onto reduced graphene oxide (rGO) aerogels are rare. In this study, hydrotalcite-derived Cu-Al₂O₃ nanoparticles were incorporated into a porous and multifunctional rGO aerogel support for fabricating electrically conducting Cu-Al₂O₃/rGO hybrid aerogels, and their properties were investigated in detail. The hybridization of Cu-Al₂O₃ with a 3D nanocarbon support network imparts additional functionalities to the widely used functional inorganic nanoparticles, such as direct electrical framework heating and easy regeneration and separation of spent nanoparticles, with well-spaced nanoparticle segregation. 3D variable-range hopping model fitting confirmed that electrons were able to reach the entire aerogel to enable uniform resistive heating. The conductivity of the nanocarbon support framework facilitates uniform and fast heating (up to 636 K/min) of the embedded nanoparticles at very low energy consumption, while the large porosity and high thermal conductivity enable efficient heat dissipation during natural cooling (up to 336 K/min). The thermal stability of the hybrid aerogel was demonstrated by repeated heating/cooling cycling at different temperatures that were relevant to important industrial applications. The facile synthetic approach can be easily adapted to fabricate other types of multifunctional nanoparticle/nanocarbon hybrid aerogels, such as the MgAl-MMO/rGO aerogel and the Ni-Al₂O₃/rGO aerogel. These findings open up new routes to the functionalization of inorganic nanoparticles and extend their application ranges that involve electrical/thermal heating, temperature-dependent catalysis, sorption, and sensing.