Formulation of Iron Oxide and Oxy-hydroxide Nanoparticles from Ilmenite Sand through a Low-Temperature Process

In our previous publication, we published a simple, low-cost, and environmentally friendly process for the breaking down of the ilmenite lattice using rotary autoclaving, separation of titanium and iron components, and the conversion of the titanium component to amorphous TiO₂ and phase-specific titanium dioxide nanorods. Here, the separated iron component was converted into iron oxide (magnetite and hematite) and iron oxy-hydroxide (akaganeite, β-FeOOH) nanoparticles. The process flow diagram is presented to explain the steps involved. The materials synthesized are fully characterized by X-ray diffractogram (XRD), scanning electron microscopy coupled with energy-dispersive X-ray analysis (SEM-EDAX), and Fourier transform infrared (FT-IR), and it is shown that they contain 100% pure iron oxide and iron oxy-hydroxide nanoparticles without any detectable impurities. All of the chemical reactions involved in this process, which contribute to the mechanism of the process, are given. So far, such a low-cost, environmentally friendly, and low-temperature process has not been documented, and the process can be scaled-up for mass production of these nanomaterials used in various technological applications.