Investigating energy costs for a wastewater treatment plant in a meat processing industry regarding water-energy...

This study aims to identify the role of design and operational parameters in energy costs for a wastewater treatment plant in a meat processing industry regarding water-energy nexus. In the study, the energy cost index has been calculated using a derived numerical approach. This study recommends a new comprehensive methodology for energy cost estimation for an industrial wastewater treatment plant. The model is developed based on organic load, amount of wastewater, and energy consumption required to treat wastewater. Particularly, the impact of design and operational organic load parameters on energy costs has been investigated in this study. Biological oxygen demand (BOD) and chemical oxygen demand (COD) have been regarded as organic load indicators. The results show that the energy cost index of operational organic load is higher than that of the design for two parameters. Energy costs of COD removal are higher than BOD removal. The costs of COD removal are 726.6 and 65,520 €/m³ wastewater for design and operational conditions, respectively, whereas the energy costs related to BOD removal are 90.9 and 7224 €/m³ wastewater for design and operational conditions, respectively. Operational COD removal leads to maximum energy costs for the plant. The lowest energy cost is related to BOD removal of design conditions. In terms of water-energy nexus, wastewater reuse could be considered to reduce energy costs. The possibility of wastewater reuse as boiler feed water has been reported as 50.38%. According to the simulated results, energy costs could be minimized at approximately 49% if wastewater reuse were applied in the plant.