Migration and Morphology of Colloidal Gel Clusters in Cylindrical Channel Flow

We report the cluster-level structural parameters of colloidal thermogelling nanoemulsions in channel flow as a function of attractive interactions and local shear stress. The spatiotemporal evolution of the gel microstructure is obtained by directly visualizing the dispersed phase near the edge of a cylindrical channel. We observe the flow of the nanoemulsion gels in a range of radial positions (r) and shear stresses between 70 and 220 Pa, finding that the r-dependent cluster sizes are due to a balance between shear forces that yield bonds and attractive interactions that rebuild the inter-colloid bonds. In addition, the largest clusters appear to be affected by confinement and accumulate toward the central axis of the channel, resulting in a volume fraction gradient. Cluster size and volume fraction variabilities are most prominent when the attractive interactions are the strongest. Specifically, a distinct transition from sparse, fluidized clusters near the walls to concentrated, large clusters toward the center is observed. These two structural states coincide with a velocity-based transition from higher shear rates near the walls to lower shear rates toward the center of the channel. We find a compounding effect where larger gel clusters, formed under strong attractions and low shear stresses, are susceptible to shear-induced migration that intensifies r-dependent heterogeneity and deviations in the flow behavior from predictive models.