Subwavelength ultrasonic imaging using a deep convolutional neural network trained on structural noise

Subwavelength ultrasonic imaging (SUI) can detect subwavelength flaws beyond the diffraction limit, however, SUI sometimes fails to clearly reveal flaws in C-scans when the signal-to-noise ratio (SNR) is low. In this work, a convolutional neural network (CNN) that takes structural noise into account is developed for SUI to distinguish flaw echoes from structural noise. The network contains a regression CNN for learning features from the structural noise and a learnable soft thresholding layer for classification. Experiments show that the proposed method performs well for imaging subwavelength flaws at different depths and of different sizes. It achieved an F₁ score of 97.69 ± 1.56% in detecting flaws as compared to the enhanced ultrasonic flaw detection method with time-dependent threshold. As an example of general application of the method, we also performed SUI on natural flaws in a spheroidal graphite cast iron specimen. The results show that the method can achieve SUI without a theoretical backscattering model and is not limited by noise distribution, multiple scattering, or complex microstructures. Furthermore, the network does not need to prepare flaw echoes for training.