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Closed-Loop Controlled Photopolymerization of Hydrogels.

Manjot Singh1, Junru Zhang1, Keturah Bethel2

  • 1Department of Industrial and Systems Engineering, Virginia Tech, Blacksburg, Virginia 24061, United States.

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|August 20, 2021
PubMed
Summary

This study introduces closed-loop controlled photopolymerization for precise hydrogel fabrication. Advanced control strategies ensure reproducible hydrogels with tailored mechanical properties, improving hydrogel engineering.

Keywords:
UV curingclosed-loop controlcrosslinkingmechanical propertiesphotocuringrheological properties

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Area of Science:

  • Polymer Science
  • Materials Engineering
  • Biomedical Engineering

Background:

  • Hydrogel fabrication often lacks precise control over mechanical properties.
  • Photopolymerization is a common method for hydrogel synthesis.
  • Achieving consistent and tunable hydrogel mechanics is crucial for applications.

Purpose of the Study:

  • To develop a closed-loop controlled photopolymerization process for hydrogel fabrication.
  • To control the storage moduli of hydrogels using advanced control algorithms.
  • To investigate the influence of control strategies on hydrogel structure and properties.

Main Methods:

  • Utilized a piezoelectric cantilever sensor to monitor hydrogel crosslinking in real-time.
  • Employed bang-bang and fuzzy logic controllers to manage the photopolymerization process.
  • Characterized hydrogel composition, structure, and mechanical properties using Raman spectroscopy, SEM, and DMA.

Main Results:

  • Demonstrated successful control over storage moduli for poly(ethylene glycol) dimethacrylate (PEGDMA) and poly(N-isopropylacrylamide) (PNIPAm) hydrogels.
  • Identified that bang-bang control led to overshoot, which was improved by fuzzy logic and setpoint correction.
  • Showed that cure time and UV exposure profile significantly impact PEGDMA hydrogel network structure and storage modulus.

Conclusions:

  • Closed-loop control enables reproducible fabrication of hydrogels with desired mechanical properties.
  • Fuzzy logic control offers enhanced precision in achieving target storage moduli compared to bang-bang control.
  • This approach advances hydrogel engineering for pulsed and continuous photopolymerization processes.