Recycling electroplating sludge as a monolithic catalyst for effective catalytic purification of volatile organic...

Electroplating sludge had a high content of heavy metals and usually lacked high-value-added utilization. In this work, Cu-containing sludge was used to synthesize a spinel catalyst, which was applied in catalytic oxidization of toluene. As a result, the sludge-derived spinel removed 50% of toluene (1000 ppm, 9600 h^-1) at 280 °C. In comparison, a reagent-synthesized spinel with a similar component removed 50% of pollutant at 294 °C. The sludge-derived spinel also showed a stable performance for over 50 h at 370 °C. Even when the initial concentration was increased to 5000 ppm, or the gas hourly space velocity was increased to 40,000 h^-1, the temperature for 50% removal was only increased to 303 °C. According to characterizations, surface oxygens of the sludge-derived spinel were more active than those in the reagent-synthesized one. Besides, the former had more active surface oxygens (207.9 μmol/g) than the latter (183.1 μmol/g). Furthermore, the sludge-derived spinel was coated on a monolithic honeycomb, which were also effective in catalytic oxidization of toluene. The main results of this work were in favor of high-value-added utilization of hazardous solid waste and promoting its real industry application.